Technical rubber products are massively sold online in the Netherlands. The wide industrial landscape has proved beneficial for companies selling these products. From rubber profiles, cords to clamps and hoses, there are many companies that offer quality technical rubber products online in the Netherlands. But how are these products made?
Technical rubber products sold online in the Netherlands are made from natural or synthetic rubber. While natural and synthetic rubber have many similar benefits, there are also significant differences between the two. For example, compared to natural rubber, synthetic rubber is easier to make and more resistant to heat, grease, oil and abrasion depending on the polymer used.
Similar to natural rubber, synthetic rubber is extremely flexible, and it stays that way even in cold temperatures. Synthetic rubber is a fantastic component for many products because it can be made to be extremely resistant to corrosion and extreme temperatures with the correct manufacturing techniques.
When it comes to producing these technical rubber products in the Netherlands, companies resort to the methods like mastication, mixing, calendering and extrusion. All processes are essential to bring crude rubber into a state for shaping the final product.
The former breaks down the polymer chains, and lowers their molecular mass so that viscosity is low enough for further processing. After this has been achieved, various additions can be made to the material ready for cross-linking. Rubber may be masticated on a two-roll mill or in an industrial mixer, which come in different types.
Prior to being compounded, rubber is mixed with additives such as carbon black and sulfur. It is transformed into a compound or dough-like mixture and then ground into sheets with the appropriate thickness. After that, rubber can be molded or extruded before curing.
According to the aforementioned steps, mastication uses mechanical shear such as grinding, mixing, etc., to soften or break down the molecular chains of the rubber particles.
The mixing stage involves the science of combining a particular rubber formulation with additives prior to starting the vulcanization or curing process. In essence, it's all the labor-intensive process of creating the ideal mixture for your use.
Calendering creates composite sheets mechanically pressing rubber into textiles (cloth, fabric, tyre cord). During the calendering process, a sequence of rollers is used to flatten, smooth and combine fabric and rubber or plastic material.
Finally, the technical rubber products online Netherlands are made by the process of extrusion. High pressure is applied to a shaped die to push either natural or synthetic rubber material through an extrusion machine.
Besides, the majority of rubber products go through vulcanization, which is heating them over a broad temperature range while adding a small amount of sulfur (or an equivalent cross-linking agent) to stabilize the polymer chains.
All these processes ensure that the technical rubber products found online in the Netherlands finish their desired tasks adhering to different standards.
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